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What are the Building Blocks of Manufacturing Execution Systems?

MES or Manufacturing Execution System is on the rise. A lot of candidates from different corners of the world are trying to unlock new opportunities by opting for MES Certificate courses from reputed institutions. An MES enhances quality control and improves uptime while reducing costs and inventories. So, let us find out the building blocks of MES in this article.

MES building blocks: Complete guide


Here’s a list of the building blocks of the manufacturing execution system.


  • OEE (Overall equipment effectiveness):

OEE or Overall Equipment Effectiveness refers to a single number that is calculated from the combination of factors supervising the health of the process. By making use of OEE, one can prioritize training, maintenance, and material management activities to get the most out of his or her process. And the best part is that it is possible without adding new labor or equipment to the Manufacturing Execution System.


  • Downtime:

You will face various minor shutdowns, maintenance problems, and process upsets hindering production. It is essential to track all these events. Knowing the duration and frequency of the downtime will help you in getting better insights into the weakness of your facility. You need to understand at first why your MES System goes down. All the problems can be added to any PLC program to sort the downtime into actionable buckets. You will have the tools to solve the worst offending problems at first.


  • Production speed:

Production speed is the exact measure of how fast you can make material. For instance, if your process is crafted to design 1000 units every hour, and you are making 800, you are operating at 80%. This metric however improves when you work on the downtime. You need to make process enhancements to enhance speed. So, as soon as you can understand the control, you get to better optimize your operations. When you opt for SAP Manufacturing Execution Training, you can easily learn all these.


  • Quality:

Quality refers to the number of good parts made vs the total number of parts created. Measuring the quality is very simple if you have undergone a proper SAP MES Training. However, quality gets compromised when you start implementing systems. However, tools such as LIMS (Laboratory Information Management) and SPC (Statistical Process Control) systems are there to help. 


  • Scheduling:

The production schedule is the very first step you take while getting into the world of MES. The good news is that scheduling can be implemented all by itself, or it can complement the OEE project implementation. It adds visibility into particular production orders, personnel, and shifts. The scheduling systems can determine an optimal starting point and automatically create a schedule based on the configurable rules.

  • Track and trace:


A track and trace system tracks raw materials via the product process and establishes a compact trace graph of every production step. You can understand the track and trace feature well enough when you undergo a reputable Manufacturing Execution System Course Online.

Conclusion:

One of the major advantages of a MES is enhanced product genealogy and product tracking. The manufacturers need to meet regulatory transparency and compliance needs. If you are looking for the best MES course, you may get in touch with Company Connect Consultancy as they have got experienced training professionals.

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